Technical analysis of Siemens USS communication protocol

    USS (Universal Serial Interface) is a communication protocol developed by Siemens for drive devices. It has undergone a process of continuous development and improvement over the years. Initially the USS was used to parameterize the drive, ie more parameterized. Widely used in the connection of drive units and operator panels, commissioning software such as DriveES/STARTER. Recently, USS is more and more used for communication with controllers (such as PLC) due to its simple protocol and low hardware requirements, achieving general level communication control.

    Note: USS provides a low-cost, relatively simple communication control path. Due to its design, USS cannot be used in situations where communication rates and data transmission rates are high. In these occasions where communication is required to be high, a more real-time communication method, such as PROFIBUS-DP, should be selected. This limitation of the USS must be taken into account when designing the system.

    For example, if some applications with higher speed synchronization requirements (such as paper production lines) use USS communication control for dozens or even dozens of inverters, the effect can be imagined.

    Technical analysis of Siemens USS communication protocol

    The basic features of the USS protocol are as follows:

    Support multi-point communication (so it can be applied to networks such as RS 485)

    Single-master "master-slave" access mechanism

    Up to 32 nodes (up to 31 slaves) on a single network

    Simple and reliable message format for flexible and efficient data transmission

    Easy to implement, lower cost

    The working mechanism of the USS is that the communication is always initiated by the primary station. The USS primary station continuously polls the individual secondary stations, and the secondary station decides whether and how to respond according to the received instructions. The slave never sends data actively. Answer from when the following conditions are met:

    The received master station message has no errors, and

    The slave station is addressed in the received master station message

    If the above conditions are not met, or the primary station sends a broadcast message, the slave will not respond.

    For the primary station, the secondary station must send back a response within a certain period of time after receiving the primary station message. Otherwise the primary station will be considered an error.

    USS character frame format

    The USS character transfer format conforms to the UART specification, which uses serial asynchronous transfer. The USS character transmission frame on the serial data bus is 11 bits long and includes:

    Continuous character frames form a USS message. In a message, the interval between character frames is less than the transmission time of two character frames (this time depends on the transmission rate).

    The free port communication mode of the S7-200 CPU is just able to support the above character frame format. By defining the free port of the S7-200 as the above character transfer mode, the USS protocol message can be sent and received through programming. The communication mode supported by the master controller must be identical to that required for the drive to be controlled, which is the basis for the communication between the S7-200 and the Siemens drive.

    USS message frame format

    The packets of the USS protocol are simple, reliable, and efficient. A message consists of a series of characters whose specific functions are defined in the protocol:

    Each of the above cells represents one character (byte). among them:

    STX: starting character, always 02 h

    LGE: packet length

    ADR: slave address and message type

    BCC: BCC checksum

    The data byte between ADR and BCC is called the net data of USS. The data exchanged between the primary station and the secondary station is included in the net data area of ​​each message.

    The net data area consists of the PKW area and the PZD area:

    Each of the above cells represents one word (two bytes).

    PKW: This area is used to read and write parameter values, parameter definitions or parameter description texts, and to modify and report parameter changes. among them:

    PKE: Parameter ID. Includes information on the master station command and slave response, as well as parameter numbers, etc.

    IND: parameter index, mainly used to coordinate positioning parameters with PKE

    PWEm: parameter value data

    PZD: This area is used to transfer control and process data between the master and slave. The control parameters correspond to the round-trip between the master and the slave according to the set fixed format. Such as:

    PZD1: The status word sent by the master station to the slave control word/slave station to the master station

    PZD2: Actual feedback from the master station to the slave station of the slave station

    PZDn: ...

    Depending on the type of data being transmitted and the drive, the data lengths of the PKW and PZD zones are not fixed and they can be flexibly adapted to suit specific needs. However, in the automatic control task used to communicate with the controller, all nodes on the network must work at the same settings and cannot be changed at will during the entire work process.

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