What battery does Tesla use? How long does it last?

    Tesla has become a well-known name in the world of electric vehicles. But what kind of battery does Tesla use, and how long does it last? This article dives into the details of the battery system used in Tesla cars, exploring its structure, performance, and technology after a complete disassembly. Many people are curious about why Tesla’s batteries are so powerful and reliable. The answer lies in the company’s advanced engineering and innovative design. Take the Tesla Model S, for example. It boasts a sleek design, a 0–100 km/h acceleration time of just 3.2 seconds, and a range of up to 440 kilometers on a single charge. These impressive numbers highlight Tesla's leadership in battery technology. Recently, an international team of engineers opened up a Model S battery pack to uncover its secrets. What they found was a highly sophisticated system that combines power, safety, and efficiency. First, let's look at the battery pack itself. Positioned between the front and rear axles, the battery weighs around 900 kg, contributing to a low center of gravity that enhances vehicle stability at high speeds. The pack is not just a heavy component—it's also designed with structural integrity in mind. It features reinforced ribs and a protective frame that significantly reduces the risk of explosion during collisions. The battery pack is labeled with key information: 85 kWh capacity, 400V DC, and a total energy storage equivalent to about a month of electricity for an average household. Inside, the pack contains 7,104 individual 18650 lithium-ion cells, arranged in 16 modules. Each module consists of 444 cells connected in parallel, with 74 groups per module. This complex configuration allows for efficient energy delivery and thermal management. The battery is protected by multiple layers, including a fireproof material beneath a plastic cover. A central fuse, rated at 630A and 690V, is located at the front of the pack and is housed in a protective casing. The fuse is manufactured in India, reflecting global supply chain integration. Each battery module is connected via a thick 2/0 main cable, which is shielded and insulated to handle high currents. The cables are made by Champlain, a supplier known for producing high-quality wiring for electric vehicles. These cables can withstand temperatures ranging from -70°C to 150°C, ensuring reliable performance under extreme conditions. Thermal management is another critical aspect of the Tesla battery system. Coolant lines run through the battery pack, using a mixture of water and ethylene glycol (50/50) to regulate temperature. The coolant flows through aluminum tubes, helping to maintain a stable internal environment. Tesla’s thermal control system keeps the temperature within ±2°C, extending battery life and improving performance. The Battery Management System (BMS) plays a crucial role in monitoring and controlling the battery’s operation. It handles data acquisition, state estimation, energy management, thermal control, and communication. Tesla’s BMS is developed in-house, showcasing the company’s deep expertise in this area. It ensures safe and efficient charging and discharging, maximizing range and minimizing wear on the battery. In summary, the Tesla Model S battery is a marvel of engineering. From its compact yet robust design to its advanced thermal and management systems, every detail reflects Tesla’s commitment to innovation. While domestic manufacturers may face challenges in replicating such a system, the Model S continues to set the standard for electric vehicle batteries.

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